Electronic Manufacturing/Assy Images









Sheet Metal Images



Plastic Injection Molding | Die Casting | Electronic Assembly
Sheet Metal | Rapid Prototyping
| Tooling | Manufacturing Quality

Electronic Contract Manufacturing and Assembly Capabilities

Manufacturing:
• 780,000 Square Foot Facility
• 1,800 Employees
• PCB - PTH, SMT
• HLA/Box Build/System
• Configure-to-Order
• Build-to-Order
• Focused Factory Concept
• Lean Manufacturing
• Dedicated Rapid Prototyping Factories
• DFM
• Electro-mechanical
• Photonics
• Medical Class III
• Laminates: Rigid, PCMCIA, Rigid Flex, Flex, >.250" Thickness, Low Dk

Customer Focus:
• Customer Team
• Focused Factory
• Electronic Communications
• VIC
• DFX
• Cost Reduction Procedures
• Technology Roadmaps
• Market Segmentation

Materials:
• Distributors In-House
• Point of Use
• Flexibility Models
• Global IPO’s
• Direct and/or Distribution
• Assured Supply
• Custom Engineered Components
• Commodity Specialists
• Prototyping Materials Strategies

Quality:
• SPC
• Data Sharing
• Six Sigma Methodology
• Mature Quality Management System
• Continuous Improvement
• Registrations – ISO 9001:2000, ISO 13485/8, FDA (21 CFR Part 820)
• BellCore TR – NWT – 000078 Compliant
• NEBS

Processes:
• No-clean
• Surface Mount Technology
• Double Pass Reflow
• PTH Auto Insertion
• Pin-in-Paste (Intrusive Reflow)
• Conformal Coating
• Mechanical Assembly
• Backplane (Compliant Pin)
• Optical Fiber Fusion Splicing
• Lead-Free Processes

Component Technology:
• .4 mm Pitch QFP
• Flip Chip - > 1200 I/O,.01" Pitch
• BGA - > 1500 I/O
• CBGA - > 800 I/O
• CCGA - > 1500 I/O
• PGA - > 591 I/O
• Chip Scale Package (CSP)
• Passive Discrete - 0201
• Optical Actives and Passives

Test:
• DFT
• MDA – Takaya Flying Probe
• Automated Optical Inspection
• 2D & 3D X-Ray
• In-Circuit / Combinational
    - Agilent 307X, Agilent 3065
    - Genrad 228X, 227X
    - Teradyne 18XX
    - High Node Count > 7000
• Functional
    - RF
    - High Speed Communication
    - Full Custom
    - Nest Based
• Stress Screening
    - Thermal Cycle (-60 to 170o C)
    - Thermal Shock
    - Dynamic Functional
    - Vibration
    - Dual Axis
• System Test

Sheet Metal Capabilities Our Sheet Metal Division provides products including chassis, brackets, springs, racks and stampings. We are capable of manufacturing prototypes and production runs. We have the capabilities of shearing, forming, punching to 0.005" tolerance as well as machine turning, milling, grinding and drilling.

We have in-house tooling, spot welding, painting and silk-screening. Our outside process capabilities enable us to provide our customers with plating and anode oxidation.

Plastic Injection Molding | Die Casting | Electronic Assembly
Sheet Metal | Rapid Prototyping
| Tooling | Manufacturing Quality

 
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