Plastic Injection Molding | Die Casting | Electronic Assembly
Sheet Metal | Rapid Prototyping | Tooling | Manufacturing Quality
Electronic Contract Manufacturing and Assembly Capabilities
Manufacturing:
• 780,000 Square Foot Facility
• 1,800 Employees
•
PCB - PTH, SMT
• HLA/Box Build/System
• Configure-to-Order
• Build-to-Order
• Focused Factory Concept
• Lean Manufacturing
• Dedicated Rapid Prototyping Factories
• DFM
• Electro-mechanical
• Photonics
• Medical Class III
• Laminates: Rigid, PCMCIA, Rigid Flex, Flex, >.250" Thickness, Low Dk
Customer Focus:
• Customer Team
• Focused Factory
• Electronic Communications
• VIC
• DFX
• Cost Reduction Procedures
• Technology Roadmaps
• Market Segmentation
Materials:
• Distributors In-House
• Point of Use
• Flexibility Models
• Global IPO’s
• Direct and/or Distribution
• Assured Supply
• Custom Engineered Components
• Commodity Specialists
• Prototyping Materials Strategies
Quality:
• SPC
• Data Sharing
• Six Sigma Methodology
• Mature Quality Management System
• Continuous Improvement
• Registrations – ISO 9001:2000, ISO 13485/8, FDA (21 CFR Part 820)
• BellCore TR – NWT – 000078 Compliant
• NEBS
Processes:
• No-clean
• Surface Mount Technology
• Double Pass Reflow
• PTH Auto Insertion
• Pin-in-Paste (Intrusive Reflow)
• Conformal Coating
• Mechanical Assembly
• Backplane (Compliant Pin)
• Optical Fiber Fusion Splicing
• Lead-Free Processes
Component Technology:
• .4 mm Pitch QFP
• Flip Chip - > 1200 I/O,.01" Pitch
• BGA - > 1500 I/O
• CBGA - > 800 I/O
• CCGA - > 1500 I/O
• PGA - > 591 I/O
• Chip Scale Package (CSP)
• Passive Discrete - 0201
• Optical Actives and Passives
Test:
• DFT
• MDA – Takaya Flying Probe
• Automated Optical Inspection
• 2D & 3D X-Ray
• In-Circuit / Combinational
- Agilent 307X, Agilent 3065
- Genrad 228X, 227X
- Teradyne 18XX
- High Node Count > 7000
• Functional
- RF
- High Speed Communication
- Full Custom
- Nest Based
• Stress Screening
- Thermal Cycle (-60 to 170o C)
- Thermal Shock
- Dynamic Functional
- Vibration
- Dual Axis
• System Test